Applications for segmented seals

Segmented seal of the main shaft

Segmented seals for the main guide shaft

The segmented seal of the main shaft of a turbine normally operates with exposure to high PV conditions and also to abrasive water. For this reason, the Thordon SXL seal is a benchmark solution for working in both clean and abrasive water.

Main characteristics:

  • High resistance to abrasion
  • Excellent impact resistance. Resistant to vibration due to shaft misalignment.
  • Custom made and CNC machined to the required measurements
  • Easy transport and installation

Data for seal design

Although Thordon SXL seals can be replaced directly by carbon or phenolic seals with the same design, it is advisable to review the particular application with us.

To be reviewed:

  • Water pressure inside the turbine (below the seal)
  • Shaft diameter
  • Shaft speed (rpm)
  • Turbine type
  • Water quality
  • Maximum water leak allowed
  • If it is a conversion, the design of the installed seal
Thordon SXL seals

PRODUCT RANGE

SXL radial segmented seal

Radial segmented seal

The SXL radial segmented seal is usually composed of between 1 and 3 rings, depending on the turbine water pressure. Each ring creates both a dynamic seal (against the shaft sleeve) and a static seal (against the housing).

SXL axial segmented seal

Axial segmented seal

The SXL axial segmented seal works in a similar way to conventional mechanical seals. Water is injected into the central groove for lubrication. The segments are normally installed in the stationary area of the turbine.

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Projects/References

San Pedro Hydroelectric Plant

Design and replacement of the existing carbon seals of the turbines of the San Pedro plant, belonging to Iberdrola, with our Thordon radial seal design.

Radial Seals for San Pedro Hydroelectric Plant

Prada Hydroelectric Plant

Thordon radial segmented seals were designed and manufactured as part of the conversion design for the main guide shaft bearing system of the two units of the Prada hydroelectric power plant belonging to ENEL. They consist of two rings composed of seals in Thordon SXL material, a pressure ring in conventional material, and a spring to tighten the whole assembly against the shaft, and are installed in the upper part of the guide bearing so that they can be accessed quickly and easily in case preventive maintenance is required.

Segmented seals for Prada hydroelectric plant

Argone Hydroelectric Plant

Replacement of the axial carbon seal with a design that was moulded to fit the existing housing using our Thordon SXL material in the Argone plant belonging to Acciona. In this case, the part manufactured in our material was designed so that the seal could be moulded without the need to modify the seal housing at all.

Segmented seals for Argone

San Martín Hydroelectric Plant

The San Martín plant is located in the River Sil and belongs to Iberdrola. It has a turbine in which the carbon seals had to be changed very regularly, and a solution was designed using our Thordon seal so that the carbon seal could be replaced without the need to modify the housing in any way, which meant a problem-free replacement of the seal. Since installation, it has been running smoothly for several years, far surpassing the life of the carbon seal.

Segmented seal for San Martín
Arriba